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Today we will perform a 3 angle cut on the valve seats using the Neway valve cutting tool set. I have performed hundreds of valve jobs over the years with this simple set of Neway cutting tools. This kit will do any BMW air head as well as many other motorcycles. I have also used this tool on my 1947 Studebaker and my 1937 Cadillac.
   The Neway kit consists of various cutting heads, different sized pilot rods, and a T handle.

Here you can see the cutting head had adjustable carbide teeth seat at the desired angle, these teeth are still cutting good after years of use.

The pilot rod has a very slight taper so it is held firm in the guide.

After new valve guides are installed the valve seat is cut to 30 degrees,45 degrees, and 75 degrees. It is important that the valve head contact the seat precisely to insure a good seal and a long lasting cooling running motor. When the tool is set up to cut, it only takes a few twists of the wrist to renew the sealing surface.

The intake seat now has a new three angle cut. Up to now we have only cut the 45 degree angle on the exhaust seat.


This the the vale after the sealing face has been cut at 45 degrees. Your local auto parts store can do this for just a couple bucks.


We us a special 2 stage 8 mm reamers to size the valve guide. Be sure to use a reamer that is designed to cut the soft bronze valve guides.

Our R60 motor is now assembled.

Next week in episode 5:
Next episode we rebuild the wheels.

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