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Today we take a look at the engine and work on the wheels and brakes

We have decided to install one of our Steib LT 200 sidecars on our project R27. This might seem like too much car for too little bike but this all depends on it's purpose. In Germany the R26 and R27 were often used for inner city sidecar haulers. Inner city deliveries didn't call for top speed. Economical, light rigs are fine for threading through congested city streets. Jon and Daniel will uncrate and disassemble the sidecar in preparation for paint.


We have decided to reline our brake shoes with new metallic impregnated linings, this will give us the extra stopping power sidecar rig will need. The old copper rivets are drilled out. New rivets are started with a tapered center punch and then driven home with a flat punch. One flat punch is clamped in the vice to back the rivet head. It helps if you have three hands for this operation.


The rusty spokes will be replace with new spokes so the best way to remove them is with a bolt cutter.Be sure you save every square spoke plate , these you will reuse.

Our cylinder shows almost no sign of wear. Cylinder head components are all in good shape however the exhaust threads are partially stripped, this is a common problem on R27s due to the rubber mounted engine. We will have the exhaust flange heli arc welded and rethreaded.

Final drive is cleaned up with mothers mag wheel polish and steel wool, this take time. We prefer not to bead blast parts that contain bearings and oil as any sand contamination would be disastrous.

Join us next week in episode 4:
That's it for now, next we lace and true the wheels and get deeper into the engine.
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